Processes & applications

We cover a comprehensive range of processes—from Gas Metal and Gas Tungsten Arc Welding to Resistance Spot, Laser Welding, material handling, and advanced robotic automation. However, this list is just the beginning. Our expertise extends far beyond these applications, allowing us to tackle even the most complex and specialized challenges. With deep knowledge across a variety of systems and techniques, we’re equipped to handle any welding or automation project, no matter how unique or demanding.

What weld processes do we cover?

  • Gas Metal Arc Welding (GMAW) is one of the core processes in our suite of welding solutions, delivering high-quality, precise welds across a range of materials. Whether in robotic, mechanized, or semi-automatic applications, we utilize advanced systems and industry-leading equipment to ensure consistent performance, optimal penetration, and minimal spatter in every project. Our expertise in automation enhances efficiency while maintaining the highest standards of weld quality.

  • Gas Tungsten Arc Welding (GTAW) is a precise welding process that uses a non-consumable tungsten electrode to produce high-quality welds on various materials, including stainless steel and aluminum. By employing argon or helium as shielding gases, we ensure exceptional weld integrity and aesthetics while minimizing distortion, making it ideal for applications requiring strong, clean welds.

  • Resistance Spot Welding (RSW) is a fast and efficient welding process that joins overlapping sheets of metal through the application of heat generated by electrical resistance. Our advanced RSW systems ensure consistent weld quality by delivering precise control over the welding parameters, allowing for strong, reliable connections in a variety of applications, including automotive and industrial manufacturing. This method is particularly effective for high-volume production, as it minimizes heat-affected zones and provides quick cycle times for optimal efficiency.

  • Laser cutting is a precise and versatile manufacturing process that uses focused laser beams to cut through various materials, including metals, plastics, and composites. Our advanced laser cutting systems deliver exceptional accuracy and clean edges, making them ideal for complex shapes and intricate designs. With high-speed operation and minimal material waste, laser cutting enhances production efficiency and is suitable for a wide range of applications, from prototyping to high-volume production runs.

  • Laser welding is a highly precise and efficient process that utilizes focused laser beams to join materials with minimal thermal distortion. Our advanced laser welding systems provide superior control over the welding parameters, enabling strong and clean welds in a variety of materials, including metals and plastics. This method is particularly beneficial for applications requiring high-speed production and intricate designs, as it minimizes the heat-affected zone and allows for excellent weld quality with a smooth finish.

  • Shielded Metal Arc Welding (SMAW), commonly known as stick welding, is a versatile welding process that uses a consumable electrode coated in flux to create strong welds. As the electrode melts, the flux generates a protective gas shield that prevents contamination, ensuring the quality of the weld. This method is ideal for various materials and is widely used in construction, maintenance, and repair due to its adaptability to different environments, including outdoor applications. With its straightforward technique and robust results, SMAW is a reliable choice for achieving durable welds across numerous industries.

  • Brazing is a joining process that utilizes a filler metal with a melting point above 450°C (842°F) to bond materials together without melting the base metals. This method allows for strong, durable joints in a variety of materials, including metals and ceramics. At Weaver's Automation, we employ advanced brazing techniques to ensure precise control over the heating process, resulting in clean and reliable connections. Brazing is particularly advantageous for applications requiring high strength and corrosion resistance, making it ideal for industries such as HVAC, automotive, and aerospace.

  • Soldering is a low-temperature joining process that uses a filler metal, typically with a melting point below 450°C (842°F), to bond components without melting the base materials. This method provides a reliable, electrically conductive connection, making it ideal for delicate applications such as electronics and electrical assemblies. At Weaver's Automation, we ensure precision and control in our soldering processes, delivering clean and consistent joints that meet industry standards. Soldering is widely used for creating durable, corrosion-resistant connections in electrical circuits, plumbing, and small metalwork projects.

What Additional software/programming can we help with?

  • In welding automation, a DCS (Dual Check Safety) system is a safety feature designed to monitor and control robotic operations. It ensures that robots operate within predefined safety parameters, reducing the risk of accidents by providing real-time fault detection and dual-layer protection, allowing for safe and efficient automation processes.

  • Laser touch sensing software, a technology that enhances the precision and accuracy of robotic welding and cutting operations. Laser touch sensing detects the exact position of workpieces, enabling adjustments in real time to ensure optimal alignment and weld quality. This advanced software is particularly useful in compensating for part variations, reducing errors, and improving overall production efficiency.

  • Weaver's Automation provides support for wire touch sensing software, a technology used to enhance accuracy in robotic welding applications. Wire touch sensing involves using the welding wire to detect the exact position of the workpiece, allowing real-time adjustments for optimal weld alignment. This method is particularly effective in compensating for part misalignment or variation, ensuring consistent weld quality and improving overall efficiency in automated welding processes.

  • We offer expertise in Through-Arc Seam Tracking (TAST), a technology that improves the accuracy of robotic welding by automatically adjusting the torch position based on feedback from the welding arc. TAST detects changes in seam position during welding and adjusts in real time, ensuring proper alignment and high-quality welds even with part or fixture variations. This technology enhances efficiency, reduces rework, and improves overall weld consistency in automated welding applications.

  • Weaver's Automation provides advanced material handling solutions designed to streamline the movement, storage, and control of materials within automated systems. Our expertise covers a range of applications, from robotic systems for loading and unloading to palletizing and sorting. By optimizing material flow, we help enhance production efficiency, reduce manual labor, and improve safety in various industrial environments.

  • Weaver's Automation specializes in robotic palletizing solutions, which streamline the process of stacking and organizing products onto pallets with precision and speed. Our systems are designed to handle various product types and sizes, improving efficiency in packaging and distribution operations. By automating the palletizing process, we help reduce manual labor, enhance workplace safety, and ensure consistent, accurate stacking, making it ideal for high-volume production environments.

  • By expertly setting up dispense automation systems, we ensure seamless integration into production lines, precise material application, reduced waste, and consistent quality. These solutions help manufacturers meet tight tolerances, increase efficiency, and adapt to evolving production needs for a competitive edge.

  • Coordinated motion in welding robotics refers to the synchronized movement of a welding robot and an external axis, such as a turntable, to ensure smooth, precise welds. In this setup, both the robot arm and turntable move together in real-time, aligning the welding torch with the workpiece's rotation or positioning. This allows for consistent weld quality, especially on complex geometries or round parts, by maintaining the optimal torch angle, speed, and distance throughout the weld. The coordination improves efficiency and reduces errors by eliminating the need for stopping or repositioning during the welding process.